For ASME B16.5 pipelines (½"–24"). Our Type D (RTJ), Type E (FF), and Type F (RF) kits deliver ≥5 kV/mm dielectric strength (G10/G11 up to 15 kV/mm) and handle Class 150 to 2500 (15,000 PSI). Complete kit includes gasket, insulating sleeves, washers, and steel washers. 5-day samples available for 2"–8" sizes. ISO 9001 & CE certified.
💰 ROI reminder: A $200 kit protects a $200,000 pipeline – avoid galvanic corrosion now.
When you source a Flange Insulation Gasket Kit, you are not buying a commodity – you are securing the electrical isolation integrity of your entire pipeline system. Material performance, dimensional accuracy, and long‑term dielectric stability under pressure are non‑negotiable. A Flange Isolation Kit from Kaxite Seals is engineered to deliver consistent insulation resistance across the full service life, eliminating the risk of CP current leakage and galvanic corrosion.
A $200 Flange Insulation Gasket Kit protects a $200,000 pipeline. The wrong kit – or an incomplete kit – costs far more in unplanned downtime.
A Flange Isolation Kit is only as reliable as its weakest component. Kaxite Seals kits are system‑engineered – each element is dimensionally matched to work together, eliminating the risk of misalignment, compression failure, or electrical bypass.
| Component | Material Options | Critical Function |
|---|---|---|
| Insulating Gasket | G10/G11, Phenolic, PTFE, Neoprene‑faced | Primary dielectric barrier and flange seal |
| Insulating Sleeves | Phenolic, G10/G11, Mylar | Isolate bolt shank from flange holes |
| Insulating Washers | Phenolic, G10/G11, Polyethylene | Isolate nut and bolt head from flange faces |
| Steel Washers | Electroplated steel, 304/316 SS | Load distribution – protects insulating washers |
High‑pressure oil & gas, offshore, CP systems – 550 V/mil, 15,000 PSI, low moisture absorption
General industrial, water, steam – cost‑effective, 500 V/mil, up to 25,000 PSI
Oil, water, mild chemicals – combines sealing with insulation, up to 25,000 PSI
Aggressive chemicals, ultra‑pure, food/pharma – -268°C to +260°C, broad chemical resistance
| Material | Dielectric Strength (V/mil) | Max Temp (°C) | Max Pressure (PSI) | Water Absorption |
|---|---|---|---|---|
| G10/G11 Epoxy Glass | 550 | 138–177 | 15,000 | 0.1% |
| Plain Phenolic | 500 | 107 | 25,000 | 1.6% |
| Neoprene‑faced Phenolic | 500 | 79 | 25,000 | 1.6% |
| PTFE | 350 | 260 | 2,300 | 0.01% |
| G7 Silicone Glass | 350 | 232 | 40,000 | 0.07% |
| Kit Type | Flange Face | Key Application |
|---|---|---|
| Type D | RTJ Ring Groove | API 6A wellhead, high‑pressure gas, subsea |
| Type E | FF / Full Face | Water treatment, low‑pressure, chemical |
| Type F | RF Raised Face | Oil & gas, petrochemical, steam – most common |
Q1: What is the MOQ for flange insulation gasket kits?
A: Standard sizes: 5–10 sets. Custom sizes, large diameters, or special materials – MOQ is negotiable.
Q2: Can I get a sample before bulk ordering?
A: Yes. Sample kits (2″–8″) ship within 5 working days. Costs may be credited to your first production order.
Q3: What certifications are available?
A: ISO 9001:2015, ASME B16.5/B16.20/B16.21, ASTM F436, CE. Optional API 6FB, NACE MR0175.
Q4: What is your standard lead time?
A: 7–15 working days standard. Custom/bulk: 15–25 days. Samples: 5 working days.
Q5: Do you support custom sizes or materials?
A: Yes. Custom sizes up to 48″ (DN1200) and non‑standard pressure ratings available.
Q6: How do I choose between Type D, E, or F?
A: Type E for flat face/full face flanges. Type F for raised face flanges. Type D for RTJ flanges. Send us your flange spec and we will confirm.
Q7: What warranty do you provide?
A: Product quality guarantee with full technical support. Terms vary by application – contact us for details.
Q8: Do you offer OEM/private labeling?
A: Yes. Custom packaging and branding available – minimum quantities apply.
Q9: Which industries do you supply?
A: Oil & gas, petrochemical, refining, offshore, water/wastewater, LNG, hydrogen transport.
Q10: Why should I choose a full kit over sourcing components separately?
A: Full kits guarantee component compatibility and dielectric performance. Separate sourcing risks dimensional mismatches and electrical bypass paths.
Kaxite Seals provides full technical documentation with every Flange Insulation Gasket Kit order: Material Test Certificates (MTC), dielectric test reports, dimensional inspection reports, and installation guides. Our engineering team supports custom configurations with CAD drawings and application‑specific material recommendations.
Request a quote with full documentation – material certs, dielectric test reports, and ASME compliance included.
Get your quote today:
✅ Competitive pricing based on your volume
✅ Expert material selection guidance
✅ 5‑day sample delivery
✅ Full certification and documentation package
Send us your flange specification – we will respond within 24 hours with a tailored proposal.
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