Home > Products > Gaskets > Flange Insulation Gasket Kits

Flange Insulation Gasket Kit – Complete Isolation Solution for ASME B16.5 Pipelines (Class 150–2500)

⚡ Flange Insulation Kit – Direct Specs for Engineers

For ASME B16.5 pipelines (½"–24"). Our Type D (RTJ), Type E (FF), and Type F (RF) kits deliver ≥5 kV/mm dielectric strength (G10/G11 up to 15 kV/mm) and handle Class 150 to 2500 (15,000 PSI). Complete kit includes gasket, insulating sleeves, washers, and steel washers. 5-day samples available for 2"–8" sizes. ISO 9001 & CE certified.

💰 ROI reminder: A $200 kit protects a $200,000 pipeline – avoid galvanic corrosion now.

Quick Facts – Flange Insulation Gasket Kit

Product Name Flange Insulation Gasket Kit (Flange Isolation Kit)
Kit Types Type D (RTJ), Type E (FF/Full Face), Type F (RF)
Gasket Materials G10/G11 Epoxy Glass, Plain Phenolic, Neoprene‑faced Phenolic, PTFE, EPDM/NBR
Size Range Standard: ½″ – 24″ (DN15 – DN600); Custom: up to 48″ (DN1200)
Pressure Ratings Class 150 – Class 2500 (up to 15,000 PSI / 413 bar)
Temperature Range -50°C to +260°C (material dependent)
Dielectric Strength ≥5 kV/mm (G10/G11 up to 15 kV/mm)
Applicable Standards ASME B16.5, B16.20, B16.21, ASTM F436, AWWA C207
Certifications ISO 9001:2015, CE Marking; API 6FB (optional)
MOQ 5–10 sets standard; negotiable for custom/large sizes
Lead Time 7–15 working days standard; 5 days for samples (2″–8″)
Custom Services Non‑standard sizes, custom materials, OEM/private labeling

What to Consider When Choosing a Flange Insulation Gasket Kit Supplier

When you source a Flange Insulation Gasket Kit, you are not buying a commodity – you are securing the electrical isolation integrity of your entire pipeline system. Material performance, dimensional accuracy, and long‑term dielectric stability under pressure are non‑negotiable. A Flange Isolation Kit from Kaxite Seals is engineered to deliver consistent insulation resistance across the full service life, eliminating the risk of CP current leakage and galvanic corrosion.

A $200 Flange Insulation Gasket Kit protects a $200,000 pipeline. The wrong kit – or an incomplete kit – costs far more in unplanned downtime.

Six Reasons Procurement Engineers Choose Kaxite Seals Flange Isolation Kits

  • Complete Kit – No Missing Components
    Every box contains the insulating gasket, sleeves, insulating washers, and steel washers. No last‑minute parts chasing – your maintenance crew stays productive.
  • ASME B16.5 Compliant – Project Ready
    Full compliance with ASME B16.5, B16.20, B16.21, and ASTM F436. Your EPC inspections pass without delay.
  • G10/G11 Epoxy Glass – Superior Dielectric
    550 V/mil dielectric strength (≥5 kV/mm) – eliminates stray current paths and preserves CP system efficiency.
  • Class 150 to Class 2500 – One Source
    One supplier covers your entire pressure range – from low‑pressure water lines to 15,000 PSI high‑pressure gas injection.
  • Type D / Type E / Type F – All Flange Faces
    RTJ ring groove, full‑face FF, raised‑face RF – one standardized kit type per flange face, no adapters required.
  • 5‑Day Sample Kits – Order with Confidence
    Validate fit, pressure rating, and dielectric performance before committing to bulk purchasing. Samples ship in 5 working days.

Flange Insulation Kit Components – Engineered as a Complete System

A Flange Isolation Kit is only as reliable as its weakest component. Kaxite Seals kits are system‑engineered – each element is dimensionally matched to work together, eliminating the risk of misalignment, compression failure, or electrical bypass.

Component Material Options Critical Function
Insulating Gasket G10/G11, Phenolic, PTFE, Neoprene‑faced Primary dielectric barrier and flange seal
Insulating Sleeves Phenolic, G10/G11, Mylar Isolate bolt shank from flange holes
Insulating Washers Phenolic, G10/G11, Polyethylene Isolate nut and bolt head from flange faces
Steel Washers Electroplated steel, 304/316 SS Load distribution – protects insulating washers

Material Selection Guide – Which Flange Insulation Gasket Kit is Right for You?

G10/G11 Epoxy Glass

High‑pressure oil & gas, offshore, CP systems – 550 V/mil, 15,000 PSI, low moisture absorption

Plain Phenolic

General industrial, water, steam – cost‑effective, 500 V/mil, up to 25,000 PSI

Neoprene‑faced Phenolic

Oil, water, mild chemicals – combines sealing with insulation, up to 25,000 PSI

PTFE

Aggressive chemicals, ultra‑pure, food/pharma – -268°C to +260°C, broad chemical resistance

Technical Data – Core Material Performance

Material Dielectric Strength (V/mil) Max Temp (°C) Max Pressure (PSI) Water Absorption
G10/G11 Epoxy Glass 550 138–177 15,000 0.1%
Plain Phenolic 500 107 25,000 1.6%
Neoprene‑faced Phenolic 500 79 25,000 1.6%
PTFE 350 260 2,300 0.01%
G7 Silicone Glass 350 232 40,000 0.07%

Kit Configuration – Flange Face Selection

Kit Type Flange Face Key Application
Type D RTJ Ring Groove API 6A wellhead, high‑pressure gas, subsea
Type E FF / Full Face Water treatment, low‑pressure, chemical
Type F RF Raised Face Oil & gas, petrochemical, steam – most common

Flange Isolation Kit Applications – Where Electrical Isolation is Critical

  • Cathodic Protection (CP) Systems: Isolate CP‑protected pipeline sections from non‑protected or above‑ground equipment
  • Dissimilar Metal Connections: Carbon steel to stainless steel, cast iron to copper, any galvanically mismatched pair
  • Offshore & Subsea: Protect platform risers, subsea manifolds, and flowlines from seawater corrosion
  • Refinery & Petrochemical: Isolate process units where stray current or AC interference is present
  • Water Transmission: Extend pipeline life in municipal water and wastewater networks

Frequently Asked Questions – Flange Insulation Gasket Kit Procurement

Q1: What is the MOQ for flange insulation gasket kits?

A: Standard sizes: 5–10 sets. Custom sizes, large diameters, or special materials – MOQ is negotiable.

Q2: Can I get a sample before bulk ordering?

A: Yes. Sample kits (2″–8″) ship within 5 working days. Costs may be credited to your first production order.

Q3: What certifications are available?

A: ISO 9001:2015, ASME B16.5/B16.20/B16.21, ASTM F436, CE. Optional API 6FB, NACE MR0175.

Q4: What is your standard lead time?

A: 7–15 working days standard. Custom/bulk: 15–25 days. Samples: 5 working days.

Q5: Do you support custom sizes or materials?

A: Yes. Custom sizes up to 48″ (DN1200) and non‑standard pressure ratings available.

Q6: How do I choose between Type D, E, or F?

A: Type E for flat face/full face flanges. Type F for raised face flanges. Type D for RTJ flanges. Send us your flange spec and we will confirm.

Q7: What warranty do you provide?

A: Product quality guarantee with full technical support. Terms vary by application – contact us for details.

Q8: Do you offer OEM/private labeling?

A: Yes. Custom packaging and branding available – minimum quantities apply.

Q9: Which industries do you supply?

A: Oil & gas, petrochemical, refining, offshore, water/wastewater, LNG, hydrogen transport.

Q10: Why should I choose a full kit over sourcing components separately?

A: Full kits guarantee component compatibility and dielectric performance. Separate sourcing risks dimensional mismatches and electrical bypass paths.

Engineering Support & Documentation – Every Kit, Every Order

Kaxite Seals provides full technical documentation with every Flange Insulation Gasket Kit order: Material Test Certificates (MTC), dielectric test reports, dimensional inspection reports, and installation guides. Our engineering team supports custom configurations with CAD drawings and application‑specific material recommendations.

Need a Flange Insulation Gasket Kit for Your Project?

Request a quote with full documentation – material certs, dielectric test reports, and ASME compliance included.

Get your quote today:
✅ Competitive pricing based on your volume
✅ Expert material selection guidance
✅ 5‑day sample delivery
✅ Full certification and documentation package

Send us your flange specification – we will respond within 24 hours with a tailored proposal.

View as  
 
Neoprene Faced Phenolic Gaskets

Neoprene Faced Phenolic Gaskets

Discover Kaxite Seals' Neoprene Faced Phenolic Gaskets—the ultimate sealing solution for high-pressure environments. Crafted with durable materials, these gaskets offer exceptional resilience and leak-proof performance, making them ideal for industries like automotive and manufacturing. Their unique design ensures longevity and reliability, setting them apart from standard options. Experience peace of mind and efficiency with a product that tackles tough sealing challenges head-on. Upgrade your equipment today and elevate your operations with trusted quality from Kaxite Seals.

Read MoreSend Inquiry
Type D Flange Insulation Gasket

Type D Flange Insulation Gasket

Experience superior protection with Kaxite Seals' Type D Flange Insulation Gasket, engineered for industrial systems to prevent electrical currents and corrosion. Its durable design ensures reliable, long-lasting performance, ideal for engineers in demanding environments. Solve critical safety issues and enhance operational efficiency. Differentiated by high-grade materials and precise engineering, trust Kaxite Seals for unmatched quality and peace of mind.

Read MoreSend Inquiry
Flange Insulation Gasket Sets

Flange Insulation Gasket Sets

Kaxite Seals Flange Insulation Gasket Sets ensure superior corrosion protection and electrical isolation for pipelines in industrial settings. Made from premium materials, they offer durability and reliable performance, ideal for engineers and maintenance teams. Experience enhanced safety and efficiency with these essential gaskets that stand out for their quality and precision.

Read MoreSend Inquiry
Seinseal Insulation gasket kits

Seinseal Insulation gasket kits

Upgrade your system with Kaxite Seals' Seinseal Insulation Gasket Kits, designed for superior thermal insulation. Crafted with advanced materials, these kits provide reliable sealing, reduce heat loss, and enhance efficiency for industrial and automotive applications. Experience peace of mind and energy savings with this durable, easy-to-install solution that outperforms competitors in quality and performance.

Read MoreSend Inquiry
Flange Insulation Gasket Kits

Flange Insulation Gasket Kits

Kaxite Seals Flange Insulation Gasket Kits provide superior corrosion protection and electrical isolation for industrial flanges. Made from high-grade materials, they ensure long-lasting performance and reliability, perfect for engineers and professionals in demanding environments. With our unique design, these kits offer easy installation and peace of mind, solving common leakage and safety issues effectively. Choose Kaxite Seals for a robust, efficient solution—trusted by experts worldwide.

Read MoreSend Inquiry
<1>
X
We use cookies to offer you a better browsing experience, analyze site traffic and personalize content. By using this site, you agree to our use of cookies. Privacy Policy